> Settings below stopped frame size from resizing to largest. If order changed and upper part put under lower part, it works well. If tool-bar-mode disabled it works well. Other modes are irrelavant. I tested them all with comment/uncomment.
Unfortunately, I don't see what the problem is.
Could you provide a step by step description of how to reproduce this, starting with "emacs -Q" from the command line. Please state what you see and what you expected to see. Also, make sure that the recipe work regardless of the screen size used.
Just one note: In the OS X port, tool-bar is not included in the size of the text part of the frame. In other words, when enabling the tool-bar, the height of the frame increases. This may cause it to stretch below the bottom edge of the screen.